The Problem & The Promise

Curious about what it takes to discover leaks within the compressed air piping in a facility? Learn about our process and how our experienced technicians can help, below. Then use our Calculator to uncover if your existing compressed air supply piping may actually have leaks and what your estimated cost-savings may be if they were fixed.

Step 1: Initial Assessment & Site Survey

Initial Assessment & Site Survey

Key Benefit: Customized understanding of your unique needs.

We begin with a thorough discussion of your current compressed air system, operational goals, and energy usage patterns. Our experts visit your facility to understand the layout and existing equipment.

Step 2: Advanced Data Collection & Measurement

Advanced Data Collection & Measurement

Key Benefit: Pinpointing specific areas of waste.

Using state-of-the-art diagnostic tools, we meticulously gather real-time data on air flow, pressure, power consumption, and system leaks across your entire facility.

Step 3: Comprehensive Analysis & Opportunity Identification

Comprehensive Analysis & Opportunity Identification

Key Benefit: Uncovering hidden costs and savings potential.

Our engineers analyze the collected data to identify inefficiencies such as artificial demand, excessive pressure drops, and undersized/oversized equipment.

Step 4: Tailored Recommendations & ROI Projections

Tailored Recommendations & ROI Projections

Key Benefit: A clear path to tangible cost reductions.

You’ll receive a clear, actionable report detailing specific recommendations: from leak repairs and control system upgrades to VFD integration, heat recovery solutions, and equipment modernizations. Each recommendation includes estimated energy savings and projected ROI.

Step 5: Implementation Support & Verification

Implementation Support & Verification

Key Benefit: Confidence in achieving and maintaining savings.

Energy Machinery partners with you beyond the audit. We offer expert guidance during implementation, ensuring seamless upgrades. Post-implementation, we can verify the actual savings achieved and discuss ongoing monitoring to sustain efficiency.

 

Estimate Your Potential Savings

Discover your potential annual savings by optimizing your compressed air system.

*This calculator provides a simplified estimate based on industry averages. Actual savings may vary significantly based on your specific system, current inefficiencies, electricity rates, and optimization strategies implemented.

Input Information

Results

Compressor kW:
kW

Compressor Avg Eff:
kW/CFM

Compressor Avg Flow:
CFM

Annual Run Hours:
hrs/yr

Leak Flow:
CFM

Leak kW:
kW

Leak Energy:
kWh

Leak Cost / Savings:
$

Ready for a Precise Audit?

Or call us directly at 1-800-555-1234